| Strand Composites Pilot Line |
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In 2004, the Center completed an expansion which significantly increased its wood composites manufacturing capacity with the addition of a complete Strand Composites Pilot Line capable of producing OSB, OSL, and LSL. Companies may contract for complete manufacturing, from debarked log to pressed board to tested specimen, or they may choose only certain unit operations, such as stranding and drying. |
- Log Delivery
- Log Tank
- Strander
- Screener
- Dryer
- Blenders
- Forming Line
- Presses
- Board Conditioning
- Testing
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Companies may deliver either tree length logs or logs pre-cut logs (optimally 5' in length), preferably debarked.
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Log Conditioning Tank - Approximately ten 5' long, 12" diameter logs, can be soaked and/or heated in our log tank at a time. The water can be heated up to 140 Fº.
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Carmanah Lab Strander Specifications
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Acrowood Trillium Strand Screener - Acrowood TrilliumTM as well as Diamond Roll OSB/OSL Strand Screeners, capable of separating strands into three size fractions. The Trillium screen has 18 shafts, each rigged with a multitude of triangular shaped disks. The shafts are divided into two zones, each controlled by a variable frequency drive. The triangulardisk shape produces significantly higher strand agitation through the screen as compared to traditional circular disks, which increases the screen's capability to separate fines from both dry and green strands. While the Trillium screen works well on dry strands, severalmanufacturers have expressed the interest in green screening, which removes the fines from the strand stream prior to drying,thereby increasing overall efficiency. Larger strands pass over theTrillium screen, with the remainder falling through into the Diamond Roll Screen. This material, in turn, is separated into intermediateand fine size fractions. A Gilson screen is available to determinescreening efficiency of the Trillium and Diamond Roll in removing fines from the strand stream at various loading rates and settings.Screen mesh sizes range from #60 to 1 1/2".
Screening Specifications
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Nyle Dehumidification Dry Kiln - Six drying racks are available for strand drying, each capable of holding 100 lbs of (aspen) strands, giving an effective daily rate of 600 lbs of green strands.
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A custom built forming line is available to form oriented OSB/OSL/LSL mats, 52" wide x 100" long and up to ~16" high, ready for pressing. Picker rolls within the forming bin send a uniform flow of strand to the orienting deck, which contains toothed disks on shafts, both of which are adjustable for different strand lengths. The line contains a built-in image analysis strand measurement device which can quickly determine strand geometry and alignment. Hand forming of smaller panels within deckle boxes can also be performed.
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4' x 8' Erie Mill & Press, 1800 ton Hydraulic Hot Press - PLC controlled, with complete data collection of all variables at 1
second intervals and graphing of any four variables vs. time (e.g. position, pressure, core temperature, internal vapor pressure).
The press can be controlled in either position (to within 0.003")
or pressure (to within 2 psi) control. Maximum pressure on a full
4'x8' mat is 725 psi. Energy is provided either by hot oil
(up to 500 Fº) heated platens or Thermex-Thermatron radio frequency (10 KV, 30 KW system).
34"x34" Dieffenbacher steam injection press. This press system, acquired in 2009, is controlled by ARC's PressMan system. Composite mats can be pressed either with or without steam injection (up to 250 psig steam pressure). Steam injection allows for the pressing of relatively thick strand composites, such as 3.5" thick LSL.
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Boards/panels can be conditioned prior to testing in one of our two environmental chambers. Most wood composites are placed in the chamber set at 70 Fº and 65% RH (which for most species, gives an approximate EMC of 12%).
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The Center is ISO 17025 accredited to conduct many wood composite tests, including D1037-Standard Test Method for Evaluating Properties of Wood-Base Fiber and Particle Panel Materials and D5456- Standard Specification for Evaluation of Structural Composite Lumber Products
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Carmanah 12/48 Laboratory Strander - Capable of converting up to 12" diameter logs into strands from 3-12" in length for laboratory-scale OSB/OSL/LSL production. A 48" inside diameter ring holds two knives which protrude into the inner face of the ring (both plate and disposable knives are available). Flakes are produced by advancing the log through the rotating ring at a specified rate. Projection of the knives in combination with ring speed determine the flake thickness, while the flake length is determined by the scoring knife spacing. Desired flake width is achieved by selection of the appropriate counterknife angle (from 45 to 85 degrees in 5 degree intervals).

Koch OSB In-Line Conveyor Lab Dryer - The dryer is 10' long and 3' wide, with an additional 4' of infeed and outfeed. The dryer can evaporate up to 250 lbs of water per hour, at a maximum temperature of 325 Fº and a fan speed of 7,500 cfm.
Coil Spinning Disk Atomizing Resin Blender - The Center has two Coil resin blenders: a 3'x6' with a capacity of 30 lbs/batch and a 5'x10' with a capacity of 120 lbs. The drums can be rotated at 20 rpm, and the spinning disk atomizer to 15,000 rpm. The resins (normally PMDI or PF) and additives (such as waxes and preservatives) are sent to the blender's spinning disk by means of a peristaltic pump.




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An ISO 17025 Accredited Laboratory